Chain heat treatment machine, Chain hardening machine
The IGPS medium frequency power supply specialized for chain quenching and tempering is a new circuit design by our company, which adopts the most advanced high-power solid-state device IGBT imported components. It is designed for the quenching and tempering processes of various sizes of chain and features extremely high frequency stability, with a variation rate of only ±2%. The stable frequency plays a crucial role in enhancing the mechanical properties and strength of chains.
As a result, it has gained widespread popularity in the chain heat treatment industry. Advantages of IGPS over Thyristor-Based Medium-Frequency Power Supplies:
1. Energy Efficiency – Saves 10%-40% more energy than KGPS power supplies in chain quenching and tempering.
Example of 10mm chain: power consumption is less than 320 kWh per ton, heat treating 2.5 tons in 8 hours ;
2. High Post-Treatment Strength – Consistently achieves Grade 80 and above strength requirements.
3. High Production Efficiency – Example of (100KW rated power):
| Chain Size (mm) | Processing Speed (Meter/min) |
6mm more than 2.8 ;
8mm more than 2.4;
10mm more than 2.0
4. Adjustable Parameters – Power, frequency, transformer turns ratio, and capacitor bank can be tuned to meet diverse process needs.
Additional Solutions:
- Double-Power Quenching/Tempering System – Independent adjustment of quenching and tempering parameters (power, frequency) without interference, ensuring superior and more stable heat treatment quality.
- Single-Link Quenching/Tempering Power Supply – Ideal for applications like sling production, where individual chain links (single ring) require.
Technical parameters:
Model
|
Rated power /KW
|
Input voltage /V
|
Frequency /KHz
|
Quenching temperature
/℃
|
Tempering temperature /℃
|
chain Dia. ø/㎜
|
Notes
|
IGPS80-L
|
80
|
three-phase~380
|
6-9
|
800-1000
|
200-500
|
4-6
|
Including:
1 power box, 1 capacitance box.
Frequency range:2-10KHz.
|
IGPS100-L
|
100
|
three-phase~380
|
6-9
|
800-1000
|
200-500
|
6-8
|
|
IGPS120-L
|
120
|
three-phase~380
|
6-9
|
800-1000
|
200-500
|
9-12
|
|
IGPS160-L
|
160
|
three-phase~380
|
5-8
|
800-1000
|
200-500
|
12-16
|
|
IGPS200-L
|
200
|
three-phase~380
|
5-8
|
800-1000
|
200-500
|
13-18
|
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