Stud Welding Machines
  • Stud Welding Machines
Stud Welding Machines

Stud Welding Machines

Main Function:

Automatic Stud Welding Machine for Tyre Anti-Skid Twisted Snow Chain(Φ5~Φ25mm)

Polywin Automatic Stud Welding Machine is core specialized equipment to fix straight anti-skid studs onto finished twisted chains, an essential processing station in complete G30/G43 tire snow chain production line.

Independently researched and developed by Polywin, this welder adopts innovative two-stage welding craftsmanship to effectively fix the long-standing industry defect: uneven stud offset and inconsistent placement caused by unstable raw wire quality. The unique welding process guarantees uniform stud positioning and fully complies with global snow chain production technical specifications.

Equipped with servo motor, pneumatic cylinder and integrated PLC control system paired with humanized operation panel and optimized mechanical layout, the machine realizes precise parameter setting and easy daily operation. Built-in automatic chain cutting module enables fixed-length cutting after presetting loop quantity on screen, drastically lifting continuous production efficiency.

An automatic centralized oil pump is preinstalled for automatic component lubrication, cutting manual maintenance workload and extending machine service life. 

The standard model covers wire diameter from Φ5mm up to Φ25mm. Φ5~10mm welder specification runs at stable output of 20~30 links per minute, configured with 2.3KW main motor plus dual 100KVA welding transformers.

Perfectly matched with our chain bending, welding, twisting, V-bar welding and double hook forming machines to construct one-stop full-automatic snow chain production solution for global chain manufacturers.

Products details

we can supply 5-25mm

Wire size(mm)

5-10

Output

20-30 links/min.

Motor power

2.3KW

Transformer

100KVA x 2

Overall size (m)

2.2*1.8*2

Weight

2000kg

Key Technical Features

Exclusive two-stage welding technology to avoid stud offset and misalignment

Combined servo, pneumatic and PLC integrated intelligent control

Built-in automatic chain cutting module for fixed-length production

Automatic centralized lubrication system to lower maintenance costs

5-25mm wide wire range with multiple standard models

Dual 100KVA welding transformers for stable welding performance

User-friendly panel, easy operation for new operators

Perfect compatibility with full snow chain production lines

Application Scope

1.Core Application: Dedicated to welding anti-skid studs for G30 & G43 tyre anti-skid twisted chains, widely used in global tyre accessory and professional chain factories.

2.Extended Application: Also applicable to stud welding of common twisted link chains for industrial and civil use.

Matching Production Equipment

Our stud welding machine can be seamlessly combined with chain bending machines, chain twisting machines, V-bar welding machines and double hook making machines to form a one-stop automatic production solution for tyre snow chains. Click to view our full range of tyre chain processing equipment.

Frequently Asked Questions about Automatic Stud Welding Machine:

1. Q: What wire diameter range can Polywin stud welding machine process?

    A: The equipment supports raw wire from Φ5mm to Φ25mm (total 5 models). 

2. Q: What is the production speed of standard 5-10mm stud welder?

     A: Standard Φ5~10mm model reaches steady production capacity of 20~30 finished chain links per minute for continuous mass manufacturing.

3. Q: What's the core innovation of this snow chain stud welding machine?

     A: Adopts exclusive two-stage welding technology to solve irregular stud position issues triggered by uneven wire quality, ensuring consistent stud installation precision.

4. Q: What control configuration is adopted on the stud welding equipment?

     A: Combined driving of servo motors, air cylinders and PLC intelligent control; all production parameters can be set via user-friendly operation interface simply.

5. Q: Does this stud welder have built-in automatic chain cutting function?

     A: Yes, integrated auto cutting system is equipped; input target chain loop number on panel, the machine automatically cuts finished chains to required length.

6. Q: How does the machine realize easy daily maintenance?

    A: Fitted with automatic oil pump for centralized automatic lubrication of moving parts, reducing regular manual oiling work and maintenance cost.

7. Q: Can this stud welding machine connect with other Polywin snow chain processing machines?

     A: Fully compatible with chain bender, welder, twister, V-bar welder and double hook maker to build complete automatic snow chain production line.

8. Q: What after-sales warranty and technical support do you provide?

    A: 12-month warranty for core PLC, servo motor and welding transformer components, free remote debugging and lifelong technical consultation.